Casting methods for the production of rotationally symmetric copper bimetals

ABSTRACT

Multiple-material products are characterised by a complex property profile which is achieved by combining the particular advantages of at least two different materials. Bimetal casting is an energy- and material-efficient technology for the production of multi-metallic objects. This paper describes the development of a semi-continuous casting process for the formation of a rotationally symmetric bimetal with a cohesive bonding character at the interface of a copper–tin alloy (CuSn6) and pure copper (Cu99.5). Initial experiments are conducted by static casting to evaluate the thermal process window. Based on the results of the initial experiments, a vertical semi-continuous compound casting process is developed. A stable cohesive bond between the joining partners is accomplished by forming a solid solution at the interface.

This paper is part of a Thematic Issue on Copper and its Alloys.     

Synthesis of Hierarchical 4H/fcc Ru Nanotubes for Highly Efficient Hydrogen Evolution in Alkaline Media

Hierarchical metal nanostructures containing 1D nanobuilding blocks have stimulated great interest due to their abundant active sites for catalysis. Herein, hierarchical 4H/face‐centered cubic (fcc) Ru nanotubes (NTs) are synthesized by a hard template‐mediated method, in which 4H/fcc Au nanowires (NWs) serve as sacrificial templates which are then etched by copper ions (Cu²⁺) in dimethylformamide. The obtained hierarchical 4H/fcc Ru NTs contain ultrathin Ru shells (5–9 atomic layers) and tiny Ru nanorods with length of 4.2 ± 1.1 nm and diameter of 2.2 ± 0.5 nm vertically decorated on the surface of Ru shells. As an electrocatalyst for the hydrogen evolution reaction in alkaline media, the hierarchical 4H/fcc Ru NTs exhibit excellent electrocatalytic performance, which is better than 4H/fcc Au‐Ru NWs, commercial Pt/C, Ru/C, and most of the reported electrocatalysts.     

华北地区含硫化氢地下储气库脱硫运行技术

为了进一步推动国内含H_2S地下储气库的优化运行,以华北地区X地下储气库为例,为防止其运行过程中采出的天然气因含H_2S引发的安全问题,提出了有针对性的脱硫运行技术对策。主要包括:井筒抗硫技术、含硫气井井口失控远程点火技术和地面H_2S处理技术。地下选用国产宝钢生产的D114.3 mm BGT1气密封型防硫化氢螺纹油管及耐压强度达34.5 MPa的井下安全阀。对含硫井口配备失控远程点火系统。在地面主要采用"活性炭+脱硫剂"分层装填脱硫塔的方式实现采出混合气体脱硫,并结合储气库井受双向压力及井底热传导效应促进硫溶解。通过摸索并实施一系列针对性的技术对策,X储气库完全自主实现零事故安全运行,为类似地下储气库的建设及运行提供了一定的参考。     

An innovative technology of directional propagation of hydraulic fracture guided by radial holes in fossil hydrogen energy development

Conventional hydraulic fracturing fails to develop low permeability reservoirs of fossil hydrogen energy that are not located in the direction of maximum principal in-situ stress. A new technology of fracture propagation guided by radial holes is proposed, which can realize directional propagation of hydraulic fracture along radial holes in fossil hydrogen energy development. In order to verify this new technology, a model of radial holes combined with hydraulic fracturing is established by the ABAQUS extended finite element method. Simulation results show that radial holes play a guiding role in fractures propagation. The influence extent of seven factors on the directional propagation of hydraulic fracture is listed as follows (from strong to weak): azimuth of radial holes > horizontal in-situ stress difference of fossil hydrogen reservoir > injection rate of fracturing fluid > Young's modulus of rock > permeability of fossil hydrogen reservoir > Poisson ratio of rock > viscosity of fracturing fluid. True tri-axial experiment is carried out to verify the accuracy of numerical simulation, and the result is consistent with numerical model, which indicates that numerical simulation is reliable.     

Ab initio calculations of the NO2 fission for CL-20 conformers

NO₂ fission is regarded to be the most important initial decomposition process of 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane (CL-20). In this study, four CL-20 conformers based on the ε-CL-20 were obtained after the optimization at m062x/cc-pvtz level, and the bond length, bond order and bond dissociation energy of the N-N bonds were examined to investigate the stability of these bonds. In addition, the rate constants and activation energy of the NO₂ fission were evaluated using the microcanonical variational transition state theory (μVT). The calculation results have shown that N-N bonds in the case of pseudo-equatorial and axial of nitro groups are the most stable and the least stable, respectively, by evaluating the bond length, bond order and minimum energy path (MEP). The NO₂ fission rate constants are affected by not only the stability of N-N bonds but also the repulsion forces from the other nitro groups, and the fission process for pseudo-equatorial positioning of nitro groups is easier to be accelerated due to the increase of the repulsion forces. The decomposition of CL-20 conformer may mainly originate from the fission of the pseudo-equatorial positioning of nitro groups, especially for CL-20 III conformer because of the significant low activation energy.     

Validation of a 3D multiphase-multicomponent CFD model for accidental liquid and gaseous hydrogen releases

As hydrogen-air mixtures are flammable in a wide range of concentrations and the minimum ignition energy is low compared to hydrocarbon fuels, the safe handling of hydrogen is of utmost importance. Additional hazards may arise with the accidental spill of liquid hydrogen. Such a release of LH2 leads to a formation of a cryogenic pool, a dynamic vaporization process, and consequently a dispersion of gaseous hydrogen into the environment. Several LH2 release experiments as well as modeling approaches address this phenomenology. In contrast to existing approaches a new CFD model capable of simulating liquid and gaseous distribution was developed at Forschungszentrum Jülich. It is validated against existing experiments and yields no substantial lacks in the physical model and reveals a qualitatively consistent prediction. Nevertheless, the deviation between experiment and simulation raises questions on the completeness of the database, in particular with regard to the boundary conditions and available measurements.     

不锈钢酸洗污泥对烧结黏结相与平衡相的影响

 不锈钢酸洗污泥安全填埋占用土地且难以消除对环境的危害，将酸洗污泥作为烧结配料使用有望回收其中铁、铬、镍等金属，并充分利用其中的熔剂组分，实现酸洗污泥在冶金企业的闭路资源化利用。铁矿粉配加酸洗污泥烧结黏结相强度试验表明，随着酸洗污泥配加比例的增加，黏结相强度先增加后减小，且随着碱度的增加整体减小，当酸洗污泥配加比例为10%时，试样中赤铁矿、磁铁矿质量分数最大，枪晶石质量分数较小，在碱度为1.5时于1 280 ℃焙烧4 min，试样的黏结相强度最大可达15.12 kN。平衡相烧结试验表明，配加酸洗污泥能改善烧结矿质量，铁矿粉配加10%的酸洗污泥，碱度为1.5，1 300 ℃烧结240 min后，烧结矿的矿相组成和微观结构最好，综合性能最佳。     

Environmental and energy life cycle analyses of passenger vehicle systems using fossil fuel-derived hydrogen

Hydrogen energy utilization is expected due to its environmental and energy efficiencies. However, many issues remain to be solved in the social implementation of hydrogen energy through water electrolysis. This analyzes and compares the energy consumption and GHG emissions of fossil fuel-derived hydrogen and gasoline energy systems over their entire life cycle. The results demonstrate that for similar vehicle weights, the hydrogen energy system consumes 1.8 MJ/km less energy and emits 0.15 kg-CO 2 eq./km fewer GHG emissions than those of the gasoline energy system. Hydrogen derived from fossil fuels may contribute to future energy systems due to its stable energy supply and economic efficiency. Lowering the power source carbon content also improved the environmental and energy efficiencies of hydrogen energy derived from fossil fuels.     

Chemical bond characteristics and infrared reflectivity spectrum of a novel microwave dielectric ceramic CaIn2O4 with near-zero τf

Orthorhombic-structured CaIn₂O₄ ceramics with a space group Pca2₁ were synthesized via a solid-state reaction method. A high relative density (95.6 %) and excellent microwave dielectric properties (ε_r ～11.28, Qf = 74,200 GHz, τ_f ～ ?4.6 ppm/°C) were obtained when the ceramics were sintered at 1375 °C for 6 h. The dielectric properties were investigated on the basis of the Phillips–Van Vechten–Levine chemical bond theory. Results indicated that the dielectric properties were mainly determined by the InO bonds in the CaIn₂O₄ ceramics. These bonds contributed more (74.65 %) to the dielectric constant than the CaO bonds (25.35 %). Furthermore, the intrinsic dielectric properties of the CaIn₂O₄ ceramics were investigated via infrared reflectivity spectroscopy. The extrapolated microwave dielectric properties were ε_r ～10.12 and Qf = 112,200 GHz. Results indicated that ion polarization is the main contributor to the dielectric constant in microwave frequency ranges.